Prof. Itzhak Roman

Failure and Event Investigation Expert

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View of an exploded scuba tank
View of an exploded scuba tank
Metallographic cross section showing crack profile
Metallographic cross section showing crack profile
Fractograph from crack origin demonstrating intergranular SCC fracture
Fractograph from crack origin demonstrating intergranular SCC fracture

Failure analysis of scuba diving tank explosions

October 04, 2013 by Itzhak Roman

In this case multiple events of scuba diving tank explosions prompted a study aimed at determining the root cause of the failures.

The in-depth investigation which included fractography, metalography and chemical analysis, and stress analysis led to the following conclusions:

1.        Tanks  material microstructure was deficient and inappropriate for sea water exposure, leading to stress corrosion cracking.

2.       Scuba tanks were not designed according to leak-before-break principle, thus, cracking reached critical size before traversing wall thickness which ultimately led to uncontrolled catastrophic longitudinal fracturing i.e. explosion of the tanks.

The explosion of similar scuba tanks around the world together with the understanding of the underlying causes of the explosions have led the French manufacturer to recall these tanks and withdraw them from use.

October 04, 2013 /Itzhak Roman
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